GF Piping Systems & Foreship Study: Pre-insulated plastic piping systems make passenger ships more efficient
Due to increasing sustainability regulations, the maritime industry is in need of technical solutions that are highly efficient but also financially viable. As a new study by GF Piping Systems and Foreship shows, HVAC applications on passenger ships offer significant potential for improvement. Comparing a baseline steel piping system with pre-insulated polyethylene pipes in an air conditioning chilled water system revealed that plastic is more efficient in four areas: It decreases fuel consumption, reduces greenhouse gas emissions, lowers costs, and slightly improves EEXI and CII values.
HVAC systems on passenger ships play a crucial role as they add comfort and a more luxurious experience onboard. However, they are energy intensive and increase both fuel consumption and emissions. Additionally, they require substantial piping networks that are often made of post-insulated steel which is heavy and susceptible to corrosion. On the other hand, advancements in plastic piping solutions mean that materials such as polyethylene could potentially be a more suitable alternative that increases the efficiency of the ship. To find out, GF Piping Systems, the Swiss flow solutions provider, and Foreship, an international ship design and engineering company, collaborated in 2021 to conduct an energy efficiency study that verifies these claims.
The study was based on a simulated 150.000 GT cruise ship. The calculations consisted of three phases: During the first phase, the performance of the baseline steel system and polyethylene COOL-FIT system by GF Piping Systems was measured by comparing the electrical power draw of the chillers and pumps within the air conditioning system. In the second phase, these results were used to calculate fuel savings, emissions reductions and cost-effectiveness. Finally, the study quantified the effect of these savings on the Energy Efficiency Existing Ship Design Index (EEXI) and the Carbon Intensity Indicator (CII).
The data taken from the cruise ship simulation shows consistent improvements in four key areas, as Teemu Tanninen, Senor Specialist Energy Efficiency and HVAC at Foreship, explains: "Installing the pre-insulated COOL-FIT system made from polyethylene saved up to 112 metric tons of fuel per year, reduced greenhouse gas emissions by up to 373 metric tons per year, and could save an estimated $3,8 million USD over the course of 25 years. Furthermore, we were able to improve the EEXI and CII values by 0,2%". Roberto Chiesa, Head of Business Development Marine at GF Piping Systems, believes that the results of study offer valuable insight: “The whole maritime industry is currently working on a more sustainable future. However, many solutions are still on the horizon or very expensive. Our study shows that even small actions, such as proper design and piping material choice in the HVAC system, can have far-reaching positive effects for the entire ship. We believe they can be part of a holistic approach to make shipping more sustainable.”
The full study can be accessed here.
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A propos de GF Piping Systems
GF Piping Systems, en tant que fournisseur leader de solutions de tuyauterie pour le transport sûr et durable des fluides, crée des connexions pour la vie "connections for life". GF Piping Systems se concentre sur des systèmes fiables et sans fuite à la pointe de l'industrie pour de nombreux segments de marché exigeants. La priorité donnée à l'orientation client et à l'innovation se reflète dans sa présence mondiale en terme de vente, de service et de production ainsi que dans ses gammes de produits primées comprenant des raccords, des vannes, des tubes, des technologies d'automatisation, de fabrication et d'assemblage.
GF Piping Systems dispose de ses propres sociétés de vente dans 31 pays et est donc toujours aux côtés de ses clients. Les sites de production répartis sur 36 sites en Amérique, en Europe et en Asie assurent une disponibilité suffisante et une livraison rapide et fiable. En 2021, GF Piping Systems a réalisé un chiffre d'affaires de 1,971 milliard de francs suisses et employait 7 686 personnes. GF Piping Systems est une division de Georg Fischer AG, fondée en 1802 et dont le siège social se trouve à Schaffhausen, en Suisse.
www.gfps.com