Prefabricated solutions by GF Piping Systems enable an efficient ship conversion for sand mining

21/11/2023 - 11:00 (Horário de Brasília)

Sand is an essential raw material for many industries and is used for concrete and asphalt production. Therefore, companies like Van Ouwerkerk BV have specialized in mining sand throughout extraction sites in the North Sea. The Dutch company’s latest addition to its fleet, the MS Zeeburg, uses the polyethylene solution ecoFIT by GF Piping Systems to provide long-lasting and corrosion-free jet lines for the dredging system. 

After acquiring the MS Bente, a cargo vessel with a length of 90 meters, Van Ouwerkerk commissioned her conversion into the Trailing Suction Hopper Dredger (TSHD) MS Zeeburg. Extensive work was necessary, including hull modifications, enlarging the aft accommodations and, most importantly, installing the necessary dredging equipment. During the project, Van Koeveringe Kunststoffen was tasked with providing piping for the dredging system and decided to implement an HDPE (High Density Polyethylene) solution by GF Piping Systems for the new jet lines. Jet lines are used to inject water into the sand in order to loosen it prior to mining. This process is also necessary to later transfer the sand from the ship’s hold to an inland barge.

 

After equipping more than twenty ships with solutions by GF Piping Systems, Van Koeveringe Kunststoffen was able to quickly prefabricate various pipe sections, including custom parts for the tight spaces on board.   In total, the company installed about 750 meters of HDPE ecoFIT pipes and covered dimensions from d63 to d355. ecoFIT now provides a number of important benefits for the mining company Van Ouwerkerk BV: As jet lines are constantly in contact with seawater, the HDPE pipes provide the necessary corrosion and temperature-resistance, allowing the MS Zeeburg to mine sand and seashells with a dredging system that is lightweight, long-lasting, and cost-effective. Throughout the project, GF Piping Systems supported Van Koeveringe Kunststoffen with technical support in areas such as bracket spacing and certification requirements.

 

ecoFIT is a lightweight polyethylene piping system designed to transport water and other media, and is corrosion-free as well as UV, weather, and abrasion-resistant. As a result, it is suitable for temperature ranges between -50 °C to 60 °C and has a service life of over 25 years, even in harsh environments. 

Constanze Werdermann

Constanze Werdermann

Global PR Manager

Marketing & Communications

Georg Fischer Piping Systems Ltd

Ebnatstrasse 111

8201 Schaffhausen

Suíça

Sobre a GF FGS

Em fevereiro de 2021, a GF Piping Systems adquiriu a principal fabricante brasileira de tubos de polietileno de alta densidade, conexões e equipamentos complementares, FGS Brasil Indústria e Comércio Ltda (FGS), que passou a se chamar GF FGS. Com a força combinada de ambas as empresas, a GF FGS oferece uma gama completa e integrada de produtos e serviços para inúmeros segmentos de mercado no Brasil, reforçando ainda mais o compromisso da GF Piping Systems de crescer no país e na região da América Latina. A GF FGS oferece soluções e serviços para água, gás e aplicações industriais, fornecendo aos clientes produtos e tecnologias inovadoras e capacitando-os a atender todas as suas necessidades.

Como líder no fornecimento de soluções para o transporte seguro e sustentável de fluidos, a GF Piping Systems cria conexões para a vida (Connections for Life). A divisão é líder no setor de soluções de tubulação estanques para inúmeras e exigentes aplicações no mercado. Seu consistente foco no cliente e na inovação se reflete em sua presença global de vendas, serviços, fabricação e em seu portfólio premiado, incluindo conexões, válvulas, tubos, automação, pré-fabricação e tecnologias de união de tubulações.

A GF Piping Systems possui empresas de vendas próprias em 31 países, o que significa que está sempre ao lado de seus clientes. Unidades de produção em 36 regiões localidades na América, Europa e Ásia garantem disponibilidade suficiente e entrega rápida e confiável. Em 2022, a GF Piping Systems faturou CHF 2.160 milhões com 8.085 colaboradores. A GF Piping Systems é uma divisão da Georg Fischer AG, fundada em 1802 e sediada em Schaffhausen, Suíça.

www.gfps.com/br